Click here to view our videos! Learn more about our services! Plasma Nitriding PVD coating machine/Ion plasma sputtering vacuum PVD coating machine. Detachable chains, forged by RÜBIG, use particular steel grades which provide the basis for their durability and toughness. Under vacuum and through the application of a bias voltage, the Nitrogen and Hydrogen gas molecules become ionized and begin to react with the iron of the part to develop a hard nitrided zone (visible as glowing). PLASNIT® is an environ­mentally friendly option with improved corrosion properties that ensures highest reproducibility with narrow tolerances. Download contact persons & furnace sizes datasheets. Logo And Identity. In this low-pressure process, a voltage is applied between the batch and the furnace wall. Wide variety of steel grades, including austenitic stainless, maraging and precipitation hardening. ITS is more diversified than most to handle these strategic projects due in part to their four Versa-Lifts. Plasma processing may be successfully applied in the treatment of textile machine components. Professional expertise and many years of exper­ience are what makes our techni­cians stand out. The Versa-Lift is a unique forklift in which the frame extends in order to achieve greater capacities and is equipped with a removable hydraulic boom. Plasma Nitriding is an established and successful process particularly important for precision machined parts. Plasma nitriding equipment consists of a vacuum vessel (retort), a pumping system to control the furnace pressure, a plasma generator and a cooling system. Since plasma nitriding is normally performed at lower treat­ment temperatures, it is the heat treatment with the lowest risk of deformation. With our standard processes, we cover the recommended range of nitriding cast depth and compound layer thickness for all common steels which can be heat treated by means of nitriding. Plasma nitriding This is an industrial surface hardening treatment for all kinds of steel. Gamma prime compound layer for high wear resistance with high toughness Epsilon compound layer for high wear and corrosion resistance Thus, PLAPOL is ideally suited for tools made of tool steels whose tempering temperature is above 400°C (e.g. The vacuum furnaces of the VI6_ family are cold wall plasma nitriding furnaces with mobile dome. stainless steels), Compact, dense and "more ductile" compound layers, Lower risk of deformation due to lower treatment temperature, Partial treatment by means of mechanical coverage possible, Good reproducibility and narrow tolerances in the treatment result, Fewer roughnesses and cleaner surfaces as compared to salt bath and gas, Increased corrosion protection of unalloyed and low-alloy steels, Steel designation (material no., DIN designation), Previous heat treatment (hard­ening process, tempering temperature, ...), Required surface hardness in Vickers hardness, As the case may be, specification of the areas which shall not be nitrided and possible stand space, Maximum dimensions: Ø 1.500mmx2.400mm depth. Inno­vations such as PLAPOL help continue to advance PLASNIT® treatments. The nitriding cast depth, the surface hardness and the compound layer thickness can be well achieved over a broad range of the steels. Plasma nitriding This is a plasma supported process for the chemical modification of the metal surface by introduction of nitrogen and possibly carbon at temperatures in the range between 400 and 600 °C. A glow discharge with a high ionisation level (plasma) is generated around the parts. MICROPULS ® Everest RÜBIG’s plasma nitriding system offers our partners the optimum in nitriding technology. The Case Hardening process allows tight tolerances, highest reproducibility, uniform hardness and dimensional stability. Your nitriding plant will only be assembled in your factory hall once it has passed a trial run with flying colours. Introduction. Together with your development department and our expertise, we will identify the most economical solution for protecting your components against wear. Under our brand name PLASNIT®, we offer our customers highly de­veloped plasma nitriding heat treatments for a wide range of steel types. The RCC consists of the R&D, the Heat Treatment, the Qualitative Analysis and the Failure Analysis department. Commercially most common components are engine camshafts, engine crankshafts, and gears. By advancing a tried and tested heat treatment process, RÜBIG has developed DLC Xtended®. air quen­ching, polymer quenching, water quen­ching). This combination of plasma nitriding and post-oxidation can be per­formed in one process or in two individual processes. Knowledge from the field of heat treatment are imparted - the seminars are aimed particularly at designers, manufacturers and planning engineers. Up to 5 years warranty. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as … The largest in their fleet, the 60/80 has a lifting capacity of 100,000 lbs. Plasma nitriding enjoys numerous applications in high tech industrial component fabrication environments. Basic technological advantage of the method is the low temperature at which the process takes place resulting in negligible volume deformations. We will then define the technical specifications of your nitriding plant. The load is set at a cathodic potential while the chamber is set at an anodic potential. 1. Learn more here! • Various machine parts: piston rods, pistons, mandrel, connecting rods, shafts, gears, etc. 91.2% Response Rate. Order) Guangdong Huicheng Vacuum Technology Co., Ltd. CN 13 YRS. We have implemented everything – heights from 0.5 to 6 m, diameters from 0.45 to 6 m and component weights from 2 g to 40 t. All systems are offered as standard systems at 20 cm diameter 25 cm height. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as spindles, extruder screws and shafts, or for automatic loading. PLASOX® is the abbreviation for plasma and oxidation and refers to our PLASNIT® processes with subsequent oxidation. 1 Set (Min. Your plant is fully erected at our headquarters and put through its paces, regardless of its size. Due to the longstanding experience of the RÜBIG Die Forge, forgings are executed from sketch to finished drawings and subsequently mass produced. However, there are few reports on the nitriding of Ti-Nb alloy systems or the martensite structure of titanium alloys. Ion nitriding is a plasma technique that helps create resistance, i.e. A list with the most common steels/materials and their achievable values in our standard processes can be found here. This machine is the first generation plasma nitriding machine that was constructed by PTAPB BATAN. Plasma / Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. Billy Godbold, COMP Cams’ leading valvetrain engineer and the in-house expert on the nitriding process, explains the process as, “all about getting nitrogen into iron or steel.” According to Billy, the first stage of the process is getting the Pro Plasma machine loaded with camshafts. Learn more about our GASCON K2 here! In plasma nitriding, the reactivity of the nitriding media is not due to the temperature but to the gas ionized state. Due to the PLASOX® treatment, the components become dark grey to matt black. We recommend our PLASOX® treatment for com­pon­ents which require a certain cor­rosion protection and act as a friction partner for another hardened part. Plasma nitriding, known also as ion nitriding is a form of case hardening process. What is plasma nitriding? More than 20 years of experience have gone into RÜBIG’s gas nitriding systems. In this low pressure process, a voltage is applied between the batch and the furnace wall. About 0% of these are Plastic Extruders, 0% are Tile Making Machinery, and 0% are Other Machinery & Industry Equipment. As it is a diffusion layer, there is no growth and flaking does not occur as is the case with traditional layers. Maximum flexibility, best marks for wear and corrosion resistance, and optimized properties for gliding and rolling stress. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. Plasma nitriding, also known as ion nitriding, plasma ion nitriding or glow-discharge nitriding, is an industrial surface hardening treatment for metallic materials. 1.2343, 1.2311, 1.2316, 1.2083). Titanium atoms for coating synthesis are obtained via titanium evaporation in a hollow molybdenum anode of the discharge. RÜBIG’s PLASNIT® processes are the ultimate in nitriding technology. Reductions in the quality of workpieces due to previous treatments such as rolling, bending, welding, etc can be revoked by means of annealing. In this process, we will also satisfy the most unusual customer requirements. The result of the plasma nitriding or plasma nitrocarburising process is increased surface hardness and wear resistance, lower wear coefficient, increased fatigue resistant, ductility, increased corrosion resistant, resulting with many times increased tool life of the machine parts or tools. We provide our profound expertise in order to optimise or develop your components. Ion-plasma Nitriding of Machines and Tools Parts Instrumental Steels. Plasma nitriding/nitrocarburising is a modern thermochemical treatment, which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. D-52499 Baesweiler PLASMA NITRIDING PROCESS. A glow discharge with a high ionisation level (plasma) is generated around the parts. Get in touch with us! In this section you can find Data and Facts about the RÜBIG Group. Abstract: Here introduced features of formation diffusion bond during ion nitriding in glow discharge plasma in gaseous mediums (mixture of nitrogen and argon). We fulfil them. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. More informations on request: ht.office[at]rubig[dot]com. Explore. Nitriding is basically a surface hardening treatment. The nitriding of machine parts immersed in the plasma of glow coatings have been studied, and the study results are presented. RÜBIG offers Sandblasting, Welding, Hardening, Tempering, Vibratory grinding, Magnetic particle detection, etc. Machine components; Press plungers; Pump parts; Worms; Clamping levers; Shafts; Plasma nitriding without compound layer (compound-layer-free PN) During compound-layer-free plasma nitriding, only a precipitate layer forms due to the low nitrogen input. Thus it can metallize the plastic surface of the base material, mobile phone shell, etc. It is shown, that argon existing in saturated medium … Due to the low harden­ing depth, we recommend the PLAPOL treatment only for quen­ched and tempered or harden­ed steels. It is an extension of conventional nitriding process, utilizing plasma discharge physic to diffuse nitrogen into the surface of a ferrous alloy. Learn more about our R&D Department here! Eltropuls Electric Plasma Ion Nitriding Furnace Stock #: C-0083 Manufacturer: Eltropuls Type: Electric Plasma Ion Nitriding Furnace Maximum Temperature: 1022ºF (550ºC) Nitriding Retort Dimensions: 56” diameter x 80” high Maximum Charge Weight: 11,000 pounds (5,000 kilograms) More details . DLC Coating System - MICROPULS® Diamond Xtended. A variety of PLASNIT® process types is available, and RÜBIG’s special treatment PLASOX® is achieved through controlled post-oxidation. Due to the large variability of the process control, the steel charac­ter­istics, the customer demands and the restrictions posed by the re­spective pre-treatment can be con­sidered during plasma nit­riding in a very good manner. We offer different aluminium states such as T4, T5, T6, T7 with different quenching options (e.g. RÜBIG offers Hunting Knives, Knive Sharpeners and environmentally-friendly Anglers’ accessories made of steel. The objective is (similar to nitriding) to embed atoms in the matrix of the steel without formation of com­pounds (e.g. Bodycote are technology specialists in the provision of high velocity oxygen fuel (HVOF), plasma, organic, ceramic, and polymer coatings. Wear tests were done with stainless steel Gracey scaler, sonic apparatus and pin-on-disc machine. The difference in potential thus created enables, under a sufficiently low pressure, the creation of a plasma dissociating the gaseous species. Surface analyses were performed using X-ray diffraction, nuclear reaction and scanning electron microscopy. Since the 80s RÜBIG Heat Treatment remains a renowned specialist for the heat treatment of steel and aluminum materials. Arnold-Sommerfeld-Ring 3 We would be delighted to start by analysing your challenge in our in-house materials laboratory. Nitriding Nitriding is a surface hardening treatment, where nitrogen is added to the surface of steel parts either using a gaseous process where dissociated ammonia as the source or an ion or plasma process where nitrogen ions diffuse into the surface of components. Plasma nitriding is done in a vacuum chamber which serves as the anode with the part to be nitrided, a crankshaft, serving as the cathode. Plasma Nitriding machine Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on … Stable evaporation of titanium occurs only when the power density of electrons heating the liquid titanium does not exceed ~500 W/cm2. protection of an area of the part that one does not wish to nitride (simple metallic masks are sufficient for protecting the part). MICROPULSR EVEREST allows RUBIG customers to benefit from PLASNIT®, PLASNIT® C and PLASOX® processes. In order to be able to quickly per­form the plasma nitriding process or to advise you, we kindly ask you to provide us with the following information on the parts to be treated and the requirements: Download typical results after plasma nitriding. Three characteristic case histories demonstrate the main features of plasma nitriding technology; process parameters have to be experimented for every part and/or every … The RÜBIG Die Forge has been developing solutions, from blanks to finished products, in cooperation with its customers for the last 70 years. Our specialists leave no quest­ions unanswered. info@eltropuls.de, © Copyright | ELTRO GmbH | ALL RIGHTS RESERVED | DESIGN & UMSETZUNG BY, Fully automated plasma nitriding of valves. During plasma nitriding, in a vacuum at a temperature between 350 °C and 600 °C, in the presence of nitrogen and electric field, a plasma of accelerated atoms develops which collide against steel surface at a very high speed. Our customers benefit from over 20 years of development experience in the field of customized thermal treatment systems for a variety of sectors. Ø500xH500 mm - Ø1050xH1500 mm 80 – 1500 kg The MICROPULS® technology deve­loped by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. Pulsed plasma nitriding can realise all possible nitride layers, with excellent repeatability. Double-base systems as bell-type furnaces: Double-base systems enable you to use one base for nitriding while preparing the next batch on the other base. RÜBIG GmbH & Co KG Griesmühlstraße 10, 4614 Marchtrenk, AUSTRIA, Business hours (goods receiving department), ContactTel. Since plasma nitriding is normally performed at lower treat­ment temperatures, it is the heat treatment with the lowest risk of deformation. Plasma nitriding can be further branched out into plasma nitrocarburising. Plasma Nitriding Applications. Our PLAPOL layer is introduced into the surface by means of a diffusion process at low temperatures. A few years industrial practice has shown not only a technical improvement, but also a considerable economic efficiency. We provide you with a wide range of services when it come to steel as a material from case and vacuum hardening to gas and plasma nitriding. : +49 2401 8097-0 Plasma Nitriding System - MICROPULS® Everest. Author : Anonim Publisher : Unknown Release Date : 2016 Category : Total pages :129 GET BOOK . Plasma nitriding is environmentally safe and can ease or eliminate the above problems, and furthermore, plasma nitriding can effectively overcome the surface oxide problem encountered in traditional nitriding processes for stainless steels. Nitriding, conducted in gas (490 - 560°C) or plasma (400 - 590°C) for treatment times ranging up to 90 hours, involves the diffusion of nitrogen into the surface to produce a … There are many reports on the plasma nitriding [13,14,15,16,17,18] and gas nitriding [19,20,21,22,23,24,25,26,27] of titanium and its alloys. Material & Damage Analysis, Hardness Measurements, Structural Assessments, Residual Austenite, Residual Stress Measurements & Corrosion Testing. We will be pleased to advise you, whether regarding the steel se­lection or application-oriented surface treatment - we would be pleased to assist you. US $80000 / Set. machines, and press brakes. The formation of a compound layer is prevented. How does a nitride layer arise? Detailed descriptions of our pro­cedures are presented in our technical data sheets that are avai­lable for download. Operation of the first generation machine is carried out manually. We cover industries such as automotive and job-shop heat treatment right up to aerospace and wind energy. : +43 7242 66060 ● Fax: DW-3077 E-Mail: ht.office[at]rubig[dot]com. Our quality promise is always the same: Every plant we make works reliably and precisely to deliver consistent, reproducible finishing results. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. Learn more about our services! Our RÜBIG US site is a service center for repair and maintenance work which also provides support for app­lication-specific questions. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. With the MICROPULS® Diamond Xtended system, RÜBIG offers one of the most innovative system solutions in the field of DLC coating techno­logy. Precise process control and outstanding quality standards ensure consistent hardness, high strength and an optimum component framework. On the surface area that is directly charged by the ions, nitrogen-rich nitrides are formed and decompose, releasing active nitrogen into the surface. Our strength is the individual de­velopment of plasma nitriding processes in order to comply with your requirements in respect to nitriding case depth, compound layer thickness, corrosion protection and oxide layer thickness - for in­dividual parts up to large scale production. Tel. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. Plasma nitriding/nitrocarburising is a modern thermochemical treatment which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. Linch Pins produced by the RÜBIG Die forge are durabile and safe due to innovative shape of the closing mechanisms. Built upon this competence and backed by a customer-driven service, the company provides a vast array of surface technology coating solutions to suit your specific needs. Quality attributes include the internal coating and thick layers. The ability to harden metal surfaces selectively and uniformly offers great utility to manufacturers in a multitude of industries. We have already produced everything up to 6 m in diameter. The changeover occurs automatically when the process has finished. Compare. Here you can download the 2D and 3D Data of our Linch Pins and Chain Systems and include them in your design drawings. Cold-wall furnaces use exclusively the plasma energy absorbed by the parts for heating, whereas hot … With this targeted post-oxidation, an oxide layer is embedded in the compound layer which results in an improvement of the slip charact­eristics and the corrosion resistance. nitride or the formation of a compound layer). Here you can get direct insights in our production process of our divisions. Thirteen different sets of operational parameters (nitriding time, sample temperature and plasma atmosphere) were used. The RÜBIG Die Forge offers turning, drilling, milling, cutting and grinding and automatic workpiece measurement services. A wide variety of ion nitriding machine options are available to you, such as local service location, key … Contact Supplier. Every customer has different wishes and requirements. For example, this technology furnishes great assistance to industrial manufacturers. Items we supply include: As standard, our systems are available in various sizes and can be integrated easily into your manufacturing. Dual study - Intelligent Production Technology, Steels with low to high alloy content nitridable (incl. Require different dimensions? The PLAPOL layer with a diffusion thickness of 10-70 µm has a hardness exceeding 1,000 according to Vickers, a high resistance to wear and can be polished and is suited for repair welding. This process can be used for a wide variety of applications. Design. MICROPULS® Procoat is the opti­mum system solution in the area of hard coatings and provides the most advant­ageous solution in the industrial value chain. Click here for more information! Con­tinuous advancements make the RÜBIG plasma nitriding system the ideal solution for premium applicat­ions. Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. Do not hesitate to contact us if you have questions regarding our PLASNIT® processes. Alibaba.com offers 1,232 ion nitriding machine products. Due to the low treatment tempera­ture, the risk of deformation is negligible. Unorthodox solutions such as rotary furnace vacuum systems. , tempering, Vibratory grinding, Magnetic particle detection, etc our us. Ferrous alloy:129 GET BOOK also satisfy the most innovative system solutions in the industrial value.. ( goods receiving department ), ContactTel precision machined parts atoms for coating synthesis are obtained titanium... Field of customized thermal treatment systems for a wide variety of PLASNIT® process is. Generation plasma nitriding, the heat treatment of steel PTAPB BATAN the treatment of textile machine components also! Particularly at designers, manufacturers and planning engineers types is available, and also for which. Metals and alloys over 20 years of development experience in the matrix of the nitriding of parts! 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Layer, there is no growth and flaking does not exceed ~500 W/cm2 GET direct insights our. Economical solution for premium applicat­ions ( goods receiving department ), ContactTel of conventional nitriding process, utilizing plasma physic!, T5, T6, T7 with different quenching options ( e.g is a diffusion layer, are! Up to aerospace and wind energy process control and outstanding quality standards ensure consistent hardness high! Huicheng vacuum technology Co., Ltd. CN 13 YRS nitriding system the ideal solution for your... Is ideally suited for Tools made of steel evaporation in a mixture of nitrogen, hydrogen an!